As we all know, the pallet racking systems is an effective way to increase storage space in factories and warehouses. This will help you use pallet racks to improve functionality and increase productivity. The individual pallets, also known as “skates”, are made of various types of metals, plastics and wood, and are integrated into larger shelving structures with shelves at different levels. Deck bases made in several widths are used to support objects stored on the shelves. This platform is usually manufactured from a wire mesh that supports the item, which helps keep the inventory of the item placed on it. Forklifts are commonly used to load products on shelves. Such racks can be several feet tall. The basic structure of the pallet shelf is one of the following:
- a) In the form of a roll, that is, a column is supported by beams.
- b) Structural form, in which the beam is mostly bolted. Standard configurations of pallet racks include pass-through units/rack units, thrust racks, flow racks and optional racks. Let’s take a closer look at these categories.
Types and configurations of pallet racks
Drive Through or Drive-in Rack: The drive in racking systems Melbourne is a structure designed to support high-density storage. The entrance or entrance frames are made of steel and have enough space between bays or stacking rails to move the forklift.
Configuration: The unit rack system has only one entry point. Direct access frame structures, on the other hand, are accessible from both sides. For example, for a shelf of incoming pallets, items are stored in order of entry, exit, usually abbreviated LIFO. Therefore, perishable items with low rotation should be stored in an entry shelf system. Direct access systems, on the other hand, use FIFO or first to enter, first to exit. These two shelving systems work in the floor to ceiling structures.
Push shelving system: manufactured in the form of structure or roll. The push shelving system is the perfect option for storing bulk materials. It is also designed to accommodate items whose width and height occupy multiple pallets. When individual pallets are loaded into the structure, adjacent pallets tend to recede from their original positions on the rails. In the process of unloading the product, the pallet on the back moves forward. Like the drive-in storage structure, the pushback system follows the LIFO storage system and can store bulk materials.
Composition: This structure is made of sliding cars and inclined rails, with a double lane design.
Flow frame: The flow frame is also called gravity flow frame and is the best option for storing dense items. Items are generally deposited at high points and downloaded from the bottom. That is, using the FIFO charging system. If you gradually load the product into the shelves, the shelf will start rotating automatically.
Configuration: The gravity roller on the flow shelf helps to move when the storage article moves on the slope. There is a speed controller or brake to manipulate the movement of the object. The rails do not need electricity to function normally.
Selective racks: Manufacturing experts say this is the most common type of pallet rack system used in warehouses. The pallet can be accessed from the hallway. Beams are generally used to support vane systems. Optional rack systems can be customized as needed and implemented in narrow aisles, standard aisles or deep reach aisles.
Configuration: the narrow aisle shelf structure requires a special narrow forklift to move between bays. Such a narrow frame structure will help create an optimal storage space for mass storage. Deep-rich systems are multiplied by the amount they can store, while standard systems can perform a single deep charge.
Choosing the right rack system is an important part of improving the functionality of your warehouse. Therefore, it is better to know the various storage systems that will make the best choice.